• Finite Element Analysis - Poisson's Ratio 0 to 0.49 - on my fillet weld

    From Richard Smith@21:1/5 to All on Thu Sep 8 13:14:28 2022
    Hi there

    You are a bunch of bright folk who have got amazingly deeply involved
    in a lot of things.

    I recently did some FEA (Finite Element Analysis modelling) on a real
    physical mechanical test I devised for fillet weld strength

    http://www.weldsmith.co.uk/tech/struct/210122_fwtest_rig/210122_fwtest_testrig.html
    "Tensile-test rig for beam-configuration fillet-weld samples"

    Movie of - 10 seconds - shared on "Dropbox" https://www.dropbox.com/s/ua4ke9y4w3bcp6d/210122_fwtr.mp4?dl=0

    This was the original FEA I did and that told me an amazing amount;
    concurring with what was observed about where the weld breaks / would
    be expected to break, etc.

    http://www.weldsmith.co.uk/tech/struct/210216_bcfwtt_fea3d/210216_bcfwtt_fea3d.html
    "FEA3D : BCFWTT RHS beam top surface around test weld"

    The I did an "idiot"(ish) thing - thinking of Aluminum, took the same
    FEA model and changed just the material properties, so it was as if
    made of Aluminum, and ran the model again. http://weldsmith.co.uk/tech/struct/220904_bcfwtt_ali_fea3d/220904_bcfwtt_ali_fea3d.html
    "FEA3D : Aluminium BCFWTT RHS beam around test weld"
    Explanation why that is daft on the page.

    However; I could have formulated a much better question.
    Given the effect of a change in elastic modulus produces a totally
    predictable linear-proportional change in the predicted deflection
    under the same load...
    So that better question would have been:
    taking the original model which I did for steels matching and
    modelling the real physical test, what is the effect of varying the
    Poisson's Ratio on the outcome?
    Because that is the one which is difficult, at least for me, to
    imagine.

    So I did exactly that, and here it is...

    http://weldsmith.co.uk/tech/struct/220907_bcfwtt3D_pr_var/220907_bcfwtt_3d_d40x_pr0pn.html
    "FEA3D : BCFWTT RHS by weld - variable Poisson's Ratio"

    Lots of pictures of the FEA output.

    What do we know?
    Hope this is an interesting topic...

    Regards,
    Rich Smith

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  • From Jim Wilkins@21:1/5 to All on Thu Sep 8 13:52:37 2022
    "Richard Smith" wrote in message news:lyedwmqd0b.fsf@void.com...

    Hi there

    You are a bunch of bright folk who have got amazingly deeply involved
    in a lot of things.

    ----------------------

    That one is way beyond me. I took introductory courses in Statics and
    Materials Science but never got as far as Poisson's Ratio. Then the Army steered me into computer electronics where I stayed.

    I was just reading about Prince Charles and his school days and wondered how British higher education compares to American. I've worked with engineers
    from all over the world and not seen much difference in their abilities,
    except perhaps that Americans tend to be more hands-on and foreigners more theoretical, or perhaps disdainful of manual labor. For example a project manager for a -very- large company, an EE Ph.D. from India, didn't know that resistors have a tolerance, he expected 8 digit accuracy from an analog computing circuit.

    In my experience the engineering professors and students mutually respected each other, it was a pleasant environment although the coursework was difficult. The grad students I shared the lab with on summertime government research projects were always very helpful.

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  • From Jim Wilkins@21:1/5 to All on Thu Sep 8 17:27:10 2022
    "Jim Wilkins" wrote in message news:tfda63$pe5k$1@dont-email.me...

    I was just reading about Prince Charles ...

    ----------------

    Correction: King Charles III, vive le roi.

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  • From Richard Smith@21:1/5 to All on Fri Sep 9 05:53:54 2022
    Your point about "ivory tower" (Europe / other parts of the world) and "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.
    Compare ISO welding standards to AWS D1.1 and to API1104.
    Particularly API1104, "cross-country pipelines", to really bring it
    into focus.
    Another thing is ISO's "waffle away" often without ever mentioning
    the point. Whereas North American "Codes" start with stating what
    this is all about, everything needing oversight by a knowdgeable
    engineer, and any property relied upon not mentioned in the "Code"
    needing to be controlled.
    The ISO's often invoke huge expense.
    Again, compare the ISO's when it comes to pipe-welding to API1104.
    The costs of implementing API1104 are a lot less than for an ISO (? -
    it looks strongly that way to me).
    Yet, clear as daylight, you are going to end up with a good reliable
    pipeline if you follow API1104.

    That is a perception I have - what is it you need, how could you get
    it, and what does it cost?
    I had one which would have been hilarious if the fellow hadn't turned
    scarlet and the blood-vessels bulged pulsing on his temples.
    Medically a bit dangerous, as well as he was a valued colleague.
    I did do a wind-up too far...
    Thing is, about three days later, they were realising, somewhat
    chagrinned, that what they were being pushed towards was exactly what
    I was saying at the outset.
    Based on that analysis;
    what is it that's needed, how could you get it, and what does it cost?
    It was just the instinct, because I was the novice and they were the highly-regarded experts.

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  • From Richard Smith@21:1/5 to Jim Wilkins on Fri Sep 9 05:29:53 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:lyedwmqd0b.fsf@void.com...

    Hi there

    You are a bunch of bright folk who have got amazingly deeply involved
    in a lot of things.

    ----------------------

    That one is way beyond me. ...

    It isn't.

    What I did made the entirety of the FEA solution become a spring.
    Obeying Hooke's Law.
    https://en.wikipedia.org/wiki/Hooke%27s_law
    Hooke's Law is paraphrased by the equation
    F=kx

    With a FEA model, that "spring" is internally complex - and will
    reveal the stresses and the strains across the object modelled. But
    that isn't a necessary perception or issue at this juncture. All that
    detail available can be a distraction.

    That is the point.

    A linear-elastic finite element analysis solution is still a "Hookean
    spring".

    All I'd done is alter "k", the spring-constant.
    Making "k" 1/3 of its previous value.
    Result - for a given "F", "x" is 3x greater

    F=kx <=> x=F/k

    By comparing two runs of the same FEA model in the way I did, I found
    the one-and-only line-of-sight which reduces this "holy grail" method
    to a simple spring.

    I should have foreseen that.

    It's a well of sense in an abyss of stupidity, if you will.

    But have we all been there, perhaps more than once, on our paths?
    Do we learn big lessons that way?

    I invited a discussion.

    There is good reason to accept "driving" a FEA software as like
    driving a car. You'll benefit from a vague schematic idea of "what
    goes on under the hood". But even that isn't necessary.
    The reason is, as an eminent mathematician explained - arriving at the
    Finite Element method involved it bouncing back and forth between
    engineers and mathematicians, with no one person fully understanding
    everything about it at any one time. He said he reckons it's the
    largest single joint endeavour in human history.
    So - just start it up, press the pedals and turn the wheel...

    But then I am left with another topic, and I haven't seen that
    simplicity (yet) with that...

    Poisson's Ratio is understandable.
    Let's only think about stretching an object (tension).
    Let's make it a square cross-section bar.
    You stretch the bar by pulling it
    It obey's Hooke's Law, actually. Double the stress, double the
    extension (within limits - not starting to plastically deform above
    "yield")
    If the bar has got longer but is still the same cross-section, it's
    increased in volume (that would be a Poisson's Ratio of 0 (zero), by
    the way).
    That can't be right, can it?
    Surely the material objects to that?
    Doesn't it want to stay the same volume?
    Well, if it did, that would be a Poisson's Ratio of 0.5
    That is easy to see. Taking a cube - it has two ends. But four
    sides. So the sides have to only "come in" half the distance that the
    cube stretches to keep the volume the same. Think of little stretch -
    and the new volume is a little thin square at each end. For constant
    volume that is counterbalanced by four little squares at the sides of
    half the thickness.
    But that isn't what happens either.
    The sides pull-in, but not as much as would give a constant volume.
    Somewhere in-between...

    The effect that would have can be visualised.
    You know metals show more brittleness when they get thick?
    When you stretch the big thick constrained object, the metal tries to
    pull-in transversely - but can't, because all the other metal beside
    it is trying to do likewise and none can have what they want because
    they are constrained to a constant dimension - what you could measure
    with a rule. That means a transverse stress must build-up in response.
    Which is exactly what happens.
    Fully dimensionally constrained, that is "plane-strain".

    I think my test samples, the beam test, is thin enough that "sideways
    pull-in" can and does happen. So as it is stretched, the sideways
    contraction happens.

    A spring is essentially one-dimensional (it has length).
    Most of the time you use the Finite Element method because you want a 2-dimensional or 3-dimensional solution.
    My impression is the Poisson's Ratio thing stops it being strictly a
    simple spring. But at any one location on the model, it obeys the
    laws of a spring. ie. F=kx

    I have never worked as an engineer again since coming back from
    working on the 3rd Bosphorus Bridge project in Turkey in 2015.
    Where I was credit with making completion of the bridge possible.
    That separation you talk of between theory and practice seems set into
    the workplace.
    As I span theory and practice, I don't fit any pidgeon-hole.
    The poor sods look at me across the desk and cannot see how their
    organisation as-is has anywhere I would fit. Constrained spaces...
    That's why I work as a welder. I have to earn money some way, and
    it's not a bad life.
    It makes all the other crazy things possible, such as I decide I want
    to sail yachts at sea and "just like that" I'm crew on yachts in
    club races, heeled-over with sea breaking over the bow and all good
    fun as part of a crew.

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  • From Jim Wilkins@21:1/5 to All on Fri Sep 9 07:12:29 2022
    "Richard Smith" wrote in message news:lyo7vp6tct.fsf@void.com...

    Your point about "ivory tower" (Europe / other parts of the world) and "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.

    ---------------

    I'm convinced that a major goal of government regulation is to create paper-pushing employment for all-thumbs Liberal Arts majors, especially left-leaning ones who despise commerce. In college I was lectured that the
    only ethical job choices are in academia and government.

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to Jim Wilkins on Sat Sep 10 10:23:45 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:lyo7vp6tct.fsf@void.com...

    Your point about "ivory tower" (Europe / other parts of the world) and
    "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.

    ---------------

    I'm convinced that a major goal of government regulation is to create paper-pushing employment for all-thumbs Liberal Arts majors,
    especially left-leaning ones who despise commerce. In college I was
    lectured that the only ethical job choices are in academia and
    government.

    I do wander whether malaises I see in England / Britain have been due
    to a political necessity to create "aspirant" "upwardly mobile"
    "managerial" jobs for the bulk of the population no longer involved in manufacture.

    Obviously "our election manifesto is excellent for you" isn't going to ring-true if you and most of your family are unemployed and in rapidly declining circumstances.

    So while touting "free enterprise" the bigger reality has been a
    "conspiracy" to have a significant part of the population in
    "non-jobs" ultimately paid for by a National balance-of-payments
    deficit and resultant Government borrowing?

    I make you out as being right to be cynical about the "worthiness
    indexes" you have had put to you.

    Rich S

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to Jim Wilkins on Sat Sep 10 11:25:09 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:lyo7vp6tct.fsf@void.com...

    Your point about "ivory tower" (Europe / other parts of the world) and "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.

    ---------------

    I'm convinced that a major goal of government regulation is to create paper-pushing employment for all-thumbs Liberal Arts majors,
    especially left-leaning ones who despise commerce. In college I was
    lectured that the only ethical job choices are in academia and
    government.

    My impression (twisted, not-objective?) here in the UK is there a lot
    of "robust talking free-market realists" striding around, making their utterances, wearing their suits, driving around the highways in their
    German limousines, whose entire "wealth" and "success" is funded
    entirely by the public purse - the National deficit. In effect, what
    is seen are "empty suits".
    ??

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to All on Sat Sep 10 08:28:52 2022
    "Richard Smith" wrote in message news:lypmg3invi.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:
    .....
    I make you out as being right to be cynical about the "worthiness
    indexes" you have had put to you.

    Rich S

    --------------------

    I've seen a lot of that, raising relative self-esteem by attempting to
    debase others', but personally I carved out my own path and frustrated
    attempts to bin me, as many have told me when they found I didn't fit their assumed stereotype. As a techie I wasn't supposed to know so much of
    language, history, art and culture, for instance. Engineers have often
    assigned me to flesh out their initial sketch of complex electronic circuits despite my having no EE degree, or in some cases design it from scratch,
    such as a 16-bit data acquisition board to plug into a Macintosh when they couldn't buy a suitable one. In the 80's I designed and built my first
    computer and digital voltmeter, and learned enough programming that my
    homebrew computer could edit and assemble its own programs. That helped earn
    me a place on the design team for new projects.

    Good luck with your new King. We don't have nearly the grandeur of history
    that you do, or that I explored in Germany and my sister in Britain and
    Italy. It's interesting to watch (Lucy Worsley, Blackadder et al.) but I
    don't think we miss it much. https://scholarworks.umt.edu/cgi/viewcontent.cgi?article=3658&context=etd
    The first Wilkins in the Virginia Colony (1619) became a plantation owner, judge and member of the House of Burgesses. I could have been gentry.

    I stumbled onto and watched a Revolutionary War battle re-enactment and
    noticed that as many if not more people chose to play Redcoats.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat Sep 10 09:00:10 2022
    "Richard Smith" wrote in message news:lypmg3invi.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:lyo7vp6tct.fsf@void.com...

    Your point about "ivory tower" (Europe / other parts of the world) and
    "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.

    ---------------

    I'm convinced that a major goal of government regulation is to create paper-pushing employment for all-thumbs Liberal Arts majors,
    especially left-leaning ones who despise commerce. In college I was
    lectured that the only ethical job choices are in academia and
    government.

    I do wander whether malaises I see in England / Britain have been due
    to a political necessity to create "aspirant" "upwardly mobile"
    "managerial" jobs for the bulk of the population no longer involved in manufacture.

    Obviously "our election manifesto is excellent for you" isn't going to ring-true if you and most of your family are unemployed and in rapidly declining circumstances.

    So while touting "free enterprise" the bigger reality has been a
    "conspiracy" to have a significant part of the population in
    "non-jobs" ultimately paid for by a National balance-of-payments
    deficit and resultant Government borrowing?

    I make you out as being right to be cynical about the "worthiness
    indexes" you have had put to you.

    Rich S

    -------------

    I've seen considerable disdain for productive work, mainly from those who
    were well educated but couldn't tie shoe laces. I was active in Mensa where everyone was smart but not necessarily any good at manual tasks like
    steering a canoe, which is so obvious to me that I don't know what to tell someone who can't. I was the only one who could skip a flat stone across
    water.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat Sep 10 10:25:33 2022
    "Richard Smith" wrote in message news:lyillvil16.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "Richard Smith" wrote in message news:lyo7vp6tct.fsf@void.com...

    Your point about "ivory tower" (Europe / other parts of the world) and "practical" (North America) can be seen in Standards.
    We have cascades of ISO's - huge paper exercises.

    ---------------

    I'm convinced that a major goal of government regulation is to create paper-pushing employment for all-thumbs Liberal Arts majors,
    especially left-leaning ones who despise commerce. In college I was
    lectured that the only ethical job choices are in academia and
    government.

    My impression (twisted, not-objective?) here in the UK is there a lot
    of "robust talking free-market realists" striding around, making their utterances, wearing their suits, driving around the highways in their
    German limousines, whose entire "wealth" and "success" is funded
    entirely by the public purse - the National deficit. In effect, what
    is seen are "empty suits".
    ??

    -------------------------

    One interpretation of the Pareto Principle or 80/20 rule is that 20% of the people, the "Vital Few", do 80% of the necessary work, and support the rest
    who ideally should stay out of their way, but don't because they need to
    feel important.

    In the US Army at the end of the Vietnam War discipline collapsed because
    any attempt to punish a non-white became a Racial Incident. Drugs flowed so freely that barracks inspections stopped so the officers wouldn't have to ignore the punchbowls of hashish. Yet the responsible few were enough to
    keep everything running as smoothly as normal, as I suspect they always had.

    That was another case of creating my own path. I had trained to repair very complex communications gear and was on call for repair trips, so I couldn't
    be assigned to any other task I couldn't drop immediately. I became post photographer, worked with the USO, fixed stuff in the motor pool, went on meet-the-Germans trips such as a tour of their very orderly sewage treatment plant and was the one token NCO at an officers' banquet at Heidelberg
    Castle, where I danced on the huge wine keg with the Colonel's otherwise ignored wife.

    I was designated to attend a seminar on alcohol and drugs that showed their effects on the blood flow in frogs' transparent feet, mainly restricting or stopping the flow through capillaries, as they also do in the brain. It was held at a Kaserne with an emergency airstrip so I could easily be picked up
    by helo or bush plane for a mission. The other stuckees were privates who
    could be spared without loss so the lecturer was surprised to meet a chemist who understood his work and asked difficult questions. The government
    research grants I'd worked on were, um, related. My job was adding a
    Deuterium tag so MRI could detect where [things] were active.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to All on Sat Sep 10 20:29:01 2022
    "Jim Wilkins" wrote in message news:tfhvv4$1dk1b$1@dont-email.me...

    ...
    I stumbled onto and watched a Revolutionary War battle re-enactment and
    noticed that as many if not more people chose to play Redcoats.

    -----------------

    https://www.fortgriswold.org/patriots-redcoats-participating-groups/
    "Rather than being Anglophiles, the 40th is a group who thinks the best way
    to honor this country’s history is to present our early military adversaries as the professional, practical, and tough fighting force they were."

    Besides, the Redcoats looked better and won more battles. France gained the victory for us, as revenge for losing the Seven Years War.

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to All on Sun Sep 11 07:40:31 2022
    A lot drops into place - the overall background you mention.
    Sounds good to me.

    Thanks for mentioning The Pareto Principle.

    Funnily enough, not knowing of that until you mention in now, the
    exasperated bane of my life during my Doctorate was the perception of
    the seductive allure of "those results which are 80% as good but only
    take 20% of the effort".
    They never said anything exactly that, but that was my sarcastic characterisation of the indispline and lack of strength of character
    to make the effort and win the commercially valuable goals. Well, as I
    saw it.
    Reality - maybe only in research but likely in other endeavours -
    Nature / "God" will not reveal secrets and inner workings unless you
    work really really hard and diligently study, observe, work-around,
    probe and otherwise by the disciplined supplicant on the path to the
    answer.
    I ended my Doctorate as a lone effort, with senior people cynical with
    the humdrum disappointment of life tolerated my crazy drive to get
    there. And casting me the occasional tiny gift which was the key to a particular door.

    Regards,
    Rich Smith

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to Jim Wilkins on Sun Sep 11 07:45:49 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I've seen a lot of that, raising relative self-esteem by attempting to
    debase others', ...

    Or as a friend puts it "Your candle does not burn brighter because you
    blow out the candles of others" ?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sun Sep 11 07:27:28 2022
    "Richard Smith" wrote in message news:lyh71equhu.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I've seen a lot of that, raising relative self-esteem by attempting to
    debase others', ...

    Or as a friend puts it "Your candle does not burn brighter because you
    blow out the candles of others" ?

    ------------------

    I liked the attitude expressed by a Japanese auto maker (Honda?) on entering the US market that they weren't trying to grab a bigger piece of the pie,
    they wanted to create a bigger pie.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sun Sep 11 09:04:09 2022
    "Richard Smith" wrote in message news:lyh71equhu.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I've seen a lot of that, raising relative self-esteem by attempting to
    debase others', ...

    Or as a friend puts it "Your candle does not burn brighter because you
    blow out the candles of others" ?

    -----------------------

    Here is a difference between Britain and the US that relates to acquiring a zero-sum mentality:

    https://www.litzusa.com/en-us/StudyusaRecords/detail/UK-vs-USA-School-levels

    "Grades in UK are often given according to bell curve; if majority get 90 on
    a test, then 90 = C, only the top 10% will get an A. In US if you get 90% correct on a test you'll receive an A; if everyone received 90% or higher everyone in class can get an A."

    The theatre classes I and some friends took as required liberal arts
    electives were a welcome break from the grind of a science degree because
    they were graded pass/fail, and everyone who at least attended class passed. When the teacher asked the class a question we techies were usually the
    first to raise our hands, the actors and dancers rarely said anything. I suppose we had less to lose if we embarrassed ourselves. Also we were used
    to participating, in the math, physics and chemistry classes many hands
    would go up. I earned a C in Calculus that was raised to a B for sitting in front and answering questions, right or wrong.

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to All on Sun Sep 11 19:49:44 2022
    "zero-sum" is problematic.
    Take that view to manufacturing and construction and it's disastrous.
    The endeavour is doomed from the outset with "zero-summers" in charge
    and influencing events.
    I think that was the difference with my work on the 3rd Bosphorus
    Bridge project in Turkey 2015.
    I interacted with people, even if they were with different parties
    whre the realtionship was strained - that just made the steps very
    small but always pointing in the right direction - and coaxed everyone
    along with a vision of a way out of their pain. But most "solutions"
    - a lot of heads came together for most of those, and of the
    exceptions it was still in the main two or more heads.
    Some conversations were in closed-door rooms with top representatives
    of the parties, with all agreeing that what was said in this room
    stayed in this room - and some very senior people had some very rough
    things put to them...
    What I did running between parties and linking them where by common
    interest and being different parts of the one solution to that issue
    or aspect was credited with making the completion of thwe bridge
    possible.

    You remind me of "the zero sum trap" - might work for the service
    economy so long as you have a financial perpetual motion machine - but
    you can never run a manufacturing economy that way.

    --- SoupGate-Win32 v1.05
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  • From Richard Smith@21:1/5 to All on Sun Sep 11 19:54:32 2022
    I think grades should have two parts - an absolute correctness depth
    of knowledge grade and a percentile of the year.
    Thus "A-62" is "A" for correctness, while the "60" says they were at
    the 62% of that year.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sun Sep 11 16:47:50 2022
    "Richard Smith" wrote in message news:lyedwh925z.fsf@void.com...

    "zero-sum" is problematic.
    Take that view to manufacturing and construction and it's disastrous.
    The endeavour is doomed from the outset with "zero-summers" in charge
    and influencing events.
    I think that was the difference with my work on the 3rd Bosphorus
    Bridge project in Turkey 2015.
    I interacted with people, even if they were with different parties
    whre the realtionship was strained - that just made the steps very
    small but always pointing in the right direction - and coaxed everyone
    along with a vision of a way out of their pain. But most "solutions"
    - a lot of heads came together for most of those, and of the
    exceptions it was still in the main two or more heads.
    Some conversations were in closed-door rooms with top representatives
    of the parties, with all agreeing that what was said in this room
    stayed in this room - and some very senior people had some very rough
    things put to them...
    What I did running between parties and linking them where by common
    interest and being different parts of the one solution to that issue
    or aspect was credited with making the completion of thwe bridge
    possible.

    You remind me of "the zero sum trap" - might work for the service
    economy so long as you have a financial perpetual motion machine - but
    you can never run a manufacturing economy that way.

    ----------------
    Zero-sum assumes people are unable to create anything new and valuable,
    which may be true of those who believe it.

    https://en.wikipedia.org/wiki/Yavuz_Sultan_Selim_Bridge
    "Work was temporarily halted in July 2013, after it became evident that the site was mislocated, ..."

    https://interestingengineering.com/innovation/3rd-bosphorus-bridge-worlds-widest

    Are you able to reveal any (non-personnel) engineering aspects of what you contributed to bridge completion?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From David Billington@21:1/5 to Jim Wilkins on Sun Sep 11 21:58:07 2022
    On 11/09/2022 14:04, Jim Wilkins wrote:
    "Richard Smith"  wrote in message news:lyh71equhu.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I've seen a lot of that, raising relative self-esteem by attempting to
    debase others', ...

    Or as a friend puts it "Your candle does not burn brighter because you
    blow out the candles of others" ?

    -----------------------

    Here is a difference between Britain and the US that relates to
    acquiring a zero-sum mentality:

    https://www.litzusa.com/en-us/StudyusaRecords/detail/UK-vs-USA-School-levels


    "Grades in UK are often given according to bell curve; if majority get
    90 on a test, then 90 = C, only the top 10% will get an A. In US if
    you get 90% correct on a test you'll receive an A; if everyone
    received 90% or higher everyone in class can get an A."

    The theatre classes I and some friends took as required liberal arts electives were a welcome break from the grind of a science degree
    because they were graded pass/fail, and everyone who at least attended
    class passed. When the teacher asked the class a question we techies
    were usually the first to raise our hands, the actors and dancers
    rarely said anything. I suppose we had less to lose if we embarrassed ourselves. Also we were used to participating, in the math, physics
    and chemistry classes many hands would go up. I earned a C in Calculus
    that was raised to a B for sitting in front and answering questions,
    right or wrong.

    Having been in the US education system up till 1982 when I graduated
    from high school then moved back to the UK I think the comparison of the education standards is not easy as I don't recall the US having any
    basic standardised tests other than SAT. In the UK at the time there
    were O levels, now GCSE, and A levels, my US high school diploma was
    considered equivalent to O levels so//I was effectively 2 years behind
    where I would have been if educated in the UK. The fact I normally took
    the more higher level courses in maths, chemistry, physics etc made no difference as there was no way to show what was covered to compare. I
    know at least one of my US teachers graded on a bell curve and I wasn't
    always popular for getting high marks as it skewed others downwards.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Sun Sep 11 22:56:42 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:


    https://en.wikipedia.org/wiki/Yavuz_Sultan_Selim_Bridge
    "Work was temporarily halted in July 2013, after it became evident
    that the site was mislocated, ..."

    https://interestingengineering.com/innovation/3rd-bosphorus-bridge-worlds-widest

    Are you able to reveal any (non-personnel) engineering aspects of what
    you contributed to bridge completion?

    As the bridge was being built to an application Standard, EN1090, and
    that was the basis of contract. All parties therefore took the
    responsible sensible step and employed "Code-talkers" /
    "Standards-talkers" to defend their interests. Nothing more than what
    the Standard obligates the employing organisation to do.
    Problem - fill a room with "Code-talkers" and they "defend" each other
    to a stop. They only object - they don't suggest.
    Paperwork was being generated everywhere, all giving a rosy picture -
    yet the bridge was not progressing.

    I wrote a memoir http://weldsmith.co.uk/career/writing/3bb_2015/1703_3BBp_RDS_memoir.html "Memoir - the 3rd Bosphorus Bridge project, Turkey, 2015"
    It says the best that can be said what I did there.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sun Sep 11 17:39:49 2022
    "Richard Smith" wrote in message news:lya67591xz.fsf@void.com...

    I think grades should have two parts - an absolute correctness depth
    of knowledge grade and a percentile of the year.
    Thus "A-62" is "A" for correctness, while the "60" says they were at
    the 62% of that year.

    ----------------

    The article I referenced said that British students were regrouped by
    ability, so they were graded on a relative scale against near-peers. Was
    that your experience?

    Mine, from the 50's and 60's, was that we were grouped by age rather than ability and stayed together throughout, unless one fell or was pushed into Advanced Placement, which made the first year at college merely a review.

    Mixing the children of mill workers with those of elite prep school teachers was somewhat troublesome but it fits our notion of equality, and the
    absolute grading scale gave anyone with ambition a fair chance.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sun Sep 11 19:02:29 2022
    "David Billington" wrote in message news:tfli4v$21gvp$1@dont-email.me...

    On 11/09/2022 14:04, Jim Wilkins wrote:
    "Richard Smith" wrote in message news:lyh71equhu.fsf@void.com...
    ......

    Having been in the US education system up till 1982 when I graduated
    from high school then moved back to the UK I think the comparison of the education standards is not easy as I don't recall the US having any
    basic standardised tests other than SAT. In the UK at the time there
    were O levels, now GCSE, and A levels, my US high school diploma was
    considered equivalent to O levels so//I was effectively 2 years behind
    where I would have been if educated in the UK. The fact I normally took
    the more higher level courses in maths, chemistry, physics etc made no difference as there was no way to show what was covered to compare. I
    know at least one of my US teachers graded on a bell curve and I wasn't
    always popular for getting high marks as it skewed others downwards.

    -----------------
    The SAT system had specialized achievement tests in math, physics, language, English composition (on which my gf scored 800) and so on.

    My BS in Chemistry meant nothing when I enrolled in night school to try for
    an EE degree; I had to start with Algebra. I found the math courses much
    easier to follow when taught by instructors with a productive day job who
    used it as a practical tool, instead of as an art form.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sun Sep 11 20:01:00 2022
    "Richard Smith" wrote in message news:ly4jxd1so5.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I wrote a memoir http://weldsmith.co.uk/career/writing/3bb_2015/1703_3BBp_RDS_memoir.html "Memoir - the 3rd Bosphorus Bridge project, Turkey, 2015"
    It says the best that can be said what I did there.

    ------------------------

    EXCELLENT!!

    Neville Shute didn't explain technical problems that well.

    Thank you very much.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Mon Sep 12 08:50:42 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    "David Billington" wrote in message news:tfli4v$21gvp$1@dont-email.me...

    On 11/09/2022 14:04, Jim Wilkins wrote:
    "Richard Smith" wrote in message news:lyh71equhu.fsf@void.com...
    ......

    Having been in the US education system up till 1982 when I graduated
    from high school then moved back to the UK I think the comparison of the education standards is not easy as I don't recall the US having any
    basic standardised tests other than SAT. In the UK at the time there
    were O levels, now GCSE, and A levels, my US high school diploma was considered equivalent to O levels so//I was effectively 2 years behind
    where I would have been if educated in the UK. The fact I normally took
    the more higher level courses in maths, chemistry, physics etc made no difference as there was no way to show what was covered to compare. I
    know at least one of my US teachers graded on a bell curve and I wasn't always popular for getting high marks as it skewed others downwards.

    -----------------
    The SAT system had specialized achievement tests in math, physics,
    language, English composition (on which my gf scored 800) and so on.

    My BS in Chemistry meant nothing when I enrolled in night school to
    try for an EE degree; I had to start with Algebra. I found the math
    courses much easier to follow when taught by instructors with a
    productive day job who used it as a practical tool, instead of as an
    art form.

    My first and most important task, almost sole task, was to show that
    the concept within the maths is useful and good.
    In some practical way.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Mon Sep 12 08:44:17 2022
    "Richard Smith" wrote in message news:ly1qshf2ul.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    ...I found the math
    courses much easier to follow when taught by instructors with a
    productive day job who used it as a practical tool, instead of as an
    art form.

    My first and most important task, almost sole task, was to show that
    the concept within the maths is useful and good.
    In some practical way.

    --------------------

    Unfortunately the application may not be evident at first. I saw no use for
    the "imaginary" math of the square root of -1 when I learned it. If it
    doesn't really exist, what good is it in our world??

    Much later when I got into digital radio I found that it was the preferred
    tool to model AC power for multiphase motors and signals for radio
    modulation.

    https://www.allaboutcircuits.com/textbook/radio-frequency-analysis-design/radio-frequency-demodulation/understanding-i-q-signals-and-quadrature-modulation/

    "It turns out that any form of modulation can be performed simply by varying the amplitude—only the amplitude—of I and Q signals, and then adding them together."

    The amplitude of a sine or cosine wave is very easy to control at high speed with a computer. Likewise it's easy to measure in the receiver. The tech benefited from the rapid advances in digital storage oscilloscopes which are similar.

    This means that the hardware of a digital radio circuit can become anything
    the attached computer tells it to be. In principle the same circuit could function as an inverter welder, AC power generator, a stereo, a shortwave,
    AM or FM radio or a TV. Although they are meant for 1~2GHz, cell phone receivers can double as 100MHz FM radios by using the ear bud cable as the antenna.

    The relevant math trick is to place the Q component in the imaginary realm
    so an equation can contain both I and Q, without them interacting until
    desired to. Graphically they are orthogonal, at a right angle to each other.
    To avoid confusion the square root of -1 is called 'j' in electronics. Your brilliant WW2 Huff-Duff U-boot location system used this scheme, as does the digital radio in cell phones. For motors I describes the real power that you pay for, Q the apparent power temporarily stored in capacitance and
    inductance.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Mon Sep 12 21:34:36 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    ...

    Unfortunately the application may not be evident at first. I saw no
    use for the "imaginary" math of the square root of -1 when I learned
    it. If it doesn't really exist, what good is it in our world??

    Much later when I got into digital radio I found that it was the
    preferred tool to model AC power for multiphase motors and signals for
    radio modulation.

    https://www.allaboutcircuits.com/textbook/radio-frequency-analysis-design/radio-frequency-demodulation/understanding-i-q-signals-and-quadrature-modulation/

    "It turns out that any form of modulation can be performed simply by
    varying the amplitude—only the amplitude—of I and Q signals, and then adding them together."

    The amplitude of a sine or cosine wave is very easy to control at high
    speed with a computer. Likewise it's easy to measure in the
    receiver. The tech benefited from the rapid advances in digital
    storage oscilloscopes which are similar.

    This means that the hardware of a digital radio circuit can become
    anything the attached computer tells it to be. In principle the same
    circuit could function as an inverter welder, AC power generator, a
    stereo, a shortwave, AM or FM radio or a TV. Although they are meant
    for 1~2GHz, cell phone receivers can double as 100MHz FM radios by
    using the ear bud cable as the antenna.

    The relevant math trick is to place the Q component in the imaginary
    realm so an equation can contain both I and Q, without them
    interacting until desired to. Graphically they are orthogonal, at a
    right angle to each other. To avoid confusion the square root of -1 is
    called 'j' in electronics. Your brilliant WW2 Huff-Duff U-boot
    location system used this scheme, as does the digital radio in cell
    phones. For motors I describes the real power that you pay for, Q the apparent power temporarily stored in capacitance and inductance.

    It has to simply be seen to work.
    See that and apply them.
    You are going to start noticing things and it may draw you to the
    theory.

    I think it's helpful to say you don't have to "understand" maths. You
    must start off simply "cranking" it - then you have a basis, a
    foundation, where you might study and get a bit knowledgable.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to All on Mon Sep 12 22:18:11 2022
    Anyone able to explain the meaning of this? http://weldsmith.co.uk/tech/struct/220907_bcfwtt3D_pr_var/grf_pr/220912_var-pr_maxdisply_plot.png
    The material has the Elastic Modulus of steel at 210GPa. But that
    spectrum of Poisson's Ratios - just to see what happens.
    And what you see happens...

    The physical object modelled is this

    http://www.weldsmith.co.uk/tech/struct/210122_fwtest_rig/210122_fwtest_testrig.html
    "Tensile-test rig for beam-configuration fillet-weld samples"

    http://www.weldsmith.co.uk/tech/struct/201124_fwbeamt/201124_fwbeamt.html "Fillet welds tensile tested in beam test"

    Why that flat area on the otherwise downsloping graph?

    The range of deflections isn't that great, it needs to be said.
    So it's not "world-changing".

    BTW that range of Poisson's Ratios where nothing changes from about
    0.3 to 0.43 about matches the Poisson's Ratio of most engineering
    alloys...

    ?!?!?!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Mon Sep 12 18:41:18 2022
    "Richard Smith" wrote in message news:lysfkwmiw3.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:
    .....

    I think it's helpful to say you don't have to "understand" maths. You
    must start off simply "cranking" it - then you have a basis, a
    foundation, where you might study and get a bit knowledgable.

    My head doesn't operate well that way. I'm pretty good at visualizing and animating things in 3 dimension but when I can't I have trouble relating and filing away their formulas. For example when I first learned calculus in college I could memorize some of the differential and integral rules and formulas and look up the rest. I could "see" the functions of powers and
    roots and how to set up the equations to solve the problem but I couldn't
    for trigonometry. I got the right answers for trig and log problems but
    didn't really understand why, so the lesson didn't all make it into my long term memory. I still have to pause to reconstruct in Pythagorean terms why SIN^2 X + COS^2 X = 1

    The second time I took Calc in night school the instructor spent two weeks explaining the underlying limit process and everything finally made sense.
    At work I was solving calculus problems of inductance and capacitance in my head, I = C dV/dT and V = L dI/dT.

    Tonight's mechanical problem is to dream up, bend and attach a wire support
    leg for a power supply that folds either straight out or back flush.
    It's for this, and I neglected to consider that small stick-on feet wouldn't let enough air out the bottom vents. https://www.amazon.com/Deeoee-DPS5015-USB-DPS5020-USB-Constant-Converter/dp/B0981D6HMD
    It took a little while to realize that the pivot arms should rest at 45
    degrees to the case bottom either way. I might be getting old.

    You mentioned uncertainty about MIG arc voltage. The standard way to
    compensate for high current cable voltage drops is to run thin wires from
    the cable ends back to the source, called a "Kelvin" or 4-wire connection.
    It could be taped to the outside if it can't be fished through internally.
    At the power source housing where the wires can be tied down they go into a voltmeter whose power supply floats relative to the welding power, to allow
    for the different "ground" voltages. I use cheap/free obsolete 5V cell phone chargers to power floating meters.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Mon Sep 12 19:33:03 2022
    "Richard Smith" wrote in message news:lyillsmgvg.fsf@void.com...

    Anyone able to explain the meaning of this? http://weldsmith.co.uk/tech/struct/220907_bcfwtt3D_pr_var/grf_pr/220912_var-pr_maxdisply_plot.png
    The material has the Elastic Modulus of steel at 210GPa. But that
    spectrum of Poisson's Ratios - just to see what happens.
    And what you see happens...

    The physical object modelled is this

    http://www.weldsmith.co.uk/tech/struct/210122_fwtest_rig/210122_fwtest_testrig.html
    "Tensile-test rig for beam-configuration fillet-weld samples"

    http://www.weldsmith.co.uk/tech/struct/201124_fwbeamt/201124_fwbeamt.html "Fillet welds tensile tested in beam test"

    Why that flat area on the otherwise downsloping graph?

    The range of deflections isn't that great, it needs to be said.
    So it's not "world-changing".

    BTW that range of Poisson's Ratios where nothing changes from about
    0.3 to 0.43 about matches the Poisson's Ratio of most engineering
    alloys...

    ?!?!?!

    -------------------------

    Could the flat be from a dip on the stress/strain curve between the linear
    and plastic regions? I haven't measured the dip but I can definitely feel
    it, as when straightening copper wire by stretching it.

    Lacking a pressure gauge or easy way to add one, (the quick connects and tee
    I suggested previously is lab-only fragile) you could make an adapter to use
    a beam-type torque wrench as the pump handle, without other modification to someone else's pump. It should be at least a repeatable and recordable numerical indicator and could be calibrated. The adapter could be a
    crows-foot wrench or impact adapter welded to tubing or a turned stub of rod stock.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Mon Sep 12 22:02:13 2022
    "Jim Wilkins" wrote in message news:tfofkf$2cfga$1@dont-email.me...

    The adapter could be a
    crows-foot wrench or impact adapter welded to tubing or a turned stub of rod stock.

    ---------------------

    The square hole to round peg adapter I proposed might be more adaptable with two slugs of round stock fish-mouthed to the socket on opposite sides, so it can be chucked and turned in a lathe to fit your now and future pumps.

    That stunt of yours with the 3mm ball end mill reminded me of Richard
    Feynman dunking the Shuttle O ring in his drinking glass of ice water. So simple yet so effective.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Tue Sep 13 11:10:37 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    ...

    Could the flat be from a dip on the stress/strain curve between the
    linear and plastic regions? I haven't measured the dip but I can
    definitely feel it, as when straightening copper wire by stretching
    it.

    Lacking a pressure gauge or easy way to add one, (the quick connects
    and tee I suggested previously is lab-only fragile) you could make an
    adapter to use a beam-type torque wrench as the pump handle, without
    other modification to someone else's pump. It should be at least a
    repeatable and recordable numerical indicator and could be
    calibrated. The adapter could be a crows-foot wrench or impact adapter
    welded to tubing or a turned stub of rod stock.

    Sorry - those results are in the parallel universe of numbers and
    arithmetic relationships.
    That's the Finite Element Analysis output.
    A linear-elastic FEA has not yield (and implicitly infinite strength).

    You are thinking of the physical phenomenon which gives the Luders
    Bands on the bottom of a spray-can (for cheapness they don't
    "temper-roll" as they do for cars just before pressing so they don't
    have Luders Bands).

    I think this is a case of "Texas sharpshooting".
    (apologies in advance to Texans).
    That is - you fire a magazine-full / a chamber-full of rounds at the
    barn wall and draw a ring around the tightest cluster.
    I perceived a pattern in the rendered "deflection in 'y'" output images, and went looking for it. Which means there's already a non-random
    contribution.

    Best wishes,
    Rich Smith

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to All on Tue Sep 13 11:12:57 2022
    {thumbs-up}

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Tue Sep 13 06:33:47 2022
    "Jim Wilkins" wrote in message news:tfooc6$2fv9t$1@dont-email.me...

    "Jim Wilkins" wrote in message news:tfofkf$2cfga$1@dont-email.me...

    The adapter could be a
    crows-foot wrench or impact adapter welded to tubing or a turned stub of rod stock.

    ---------------------

    The square hole to round peg adapter I proposed might be more adaptable with two slugs of round stock fish-mouthed to the socket on opposite sides, so it can be chucked and turned in a lathe to fit your now and future pumps.

    -----------------

    The beam torque wrench I was thinking of when I wrote that ends in a 1-1/4" cylinder parallel to and centered around the beam that would easily adapt in-line to the pump handle socket but I didn't see an image like it on
    Google. I think the usual type with the end cylinder at a right angle would work if the square socket it plugs into is offset on a bar welded across the end of the rod/tube that fits the pump socket, to center the beam so the
    handle doesn't twist.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Tue Sep 13 06:52:14 2022
    "Richard Smith" wrote in message news:lymtb3a8ki.fsf@void.com...

    I think this is a case of "Texas sharpshooting".
    (apologies in advance to Texans).
    That is - you fire a magazine-full / a chamber-full of rounds at the
    barn wall and draw a ring around the tightest cluster.

    ----------------------

    That sighting-in method saves cease-fire interruptions and walks downrange
    to change targets. After you have minimized the group size in fresh areas of the target you can adjust the sights onto the bullseye.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Tue Sep 13 07:38:17 2022
    "Richard Smith" wrote in message news:lymtb3a8ki.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    Could the flat be from a dip on the stress/strain curve between the
    linear and plastic regions? I haven't measured the dip but I can
    definitely feel it, as when straightening copper wire by stretching
    it.

    Sorry - those results are in the parallel universe of numbers and
    arithmetic relationships.
    That's the Finite Element Analysis output.
    A linear-elastic FEA has not yield (and implicitly infinite strength).

    You are thinking of the physical phenomenon which gives the Luders
    Bands on the bottom of a spray-can (for cheapness they don't
    "temper-roll" as they do for cars just before pressing so they don't
    have Luders Bands).

    -----------------

    Being a lab tech I tend to think of graphs as measurement results instead of simulations.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to All on Wed Sep 14 08:17:23 2022
    Jim - I lost the response where I posted a graph which was of output
    from the Finite Element program and you responded.

    I plotted the "maximum deflection in 'y' (vertical)" against Poisson's
    Ratio. http://weldsmith.co.uk/tech/struct/220907_bcfwtt3D_pr_var/grf_pr/220912_var-pr_maxdisply_plot.png

    Mistaken for a physical data plot.

    Thing is with all computer-numerical solutions : they don't reveal proportionality.
    With say beam calculations - you can look at the answer so far and
    work-out about what you have to do to get a value you need - a
    load-bearing capacity or something like that. You can do a lot of
    fine-tuning. I realised that say you could be making a gantry for
    hoisting and you could first-and-foremost make sure it would bend all
    the way to the floor without buckling - never have a drop in
    load-bearing capacity all the way to a cartoon-like "Ooops!" end. A
    "graceful failure".
    How you got that with a smaller cross-section square-hollow beam with
    thicker wall then meant that while still good, you'd see overload as a
    visible *elastic" bend of the top beam.
    Etc., etc., etc.

    You don't get that with a computer-numerical solution.

    So with a computer-numerical solution for a system of underlying
    equations, you have to run the solution multiple times and do as I did
    - plot the trend.

    However - the computer-numerical solution - in this case Finite
    Element Analysis modelling - can calculate the answer for "impossibly" complicated shapes for which there is zero possibility of an
    "analytical" solution - an "on-paper arithmetic solution".

    So you do horses-for-courses.
    With structures, I think you might design overall with the long beams
    with (Euler-Bernoulli) beam - the arithmetic calculations with proportionalities all in-view.
    Then use FEA to design the end connections *knowing already* what force
    and moments (twists) they must take.

    Hope this is suitable return for effort where I have sometimes not
    been clear and mislead effort.

    Regards,
    Rich Smith

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Wed Sep 14 08:00:48 2022
    "Richard Smith" wrote in message news:ly1qse8lx8.fsf@void.com...

    ... I realised that say you could be making a gantry for
    hoisting and you could first-and-foremost make sure it would bend all
    the way to the floor without buckling - never have a drop in
    load-bearing capacity all the way to a cartoon-like "Ooops!" end. A
    "graceful failure".

    ---------------------

    I assembled the gantry with what I calculated was more than adequate center splice strength (unknown scrap steel quality) and then proof-tested it with
    a crane scale, to see if the deflection matched calculations and the parts I made to very close tolerances would bind when disassembled. As hoped,
    torsional rigidity of the 4" channels was the weakest link. They were
    somewhat bowed from previous service and the kinks were too difficult to straighten completely with my limited equipment.

    It was marginally adequate with a 2000 lb central load and only end supports 16' apart which is as expected. I had planned for a central support and
    worked out a procedure to lower the load at the center and walk the two diagonal legs over it (a 12' long log) which kept the beam stresses well
    below the proof test.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Thu Sep 15 08:11:19 2022
    "Jim Wilkins" wrote in message news:tfsfqh$2uc2i$1@dont-email.me...

    "Richard Smith" wrote in message news:ly1qse8lx8.fsf@void.com...

    ... I realised that say you could be making a gantry for
    hoisting and you could first-and-foremost make sure it would bend all
    the way to the floor without buckling - never have a drop in
    load-bearing capacity all the way to a cartoon-like "Ooops!" end. A
    "graceful failure".

    ---------------------

    I assembled the gantry with what I calculated was more than adequate center splice strength (unknown scrap steel quality) and then proof-tested it with
    a crane scale, to see if the deflection matched calculations and the parts I made to very close tolerances would bind when disassembled. As hoped,
    torsional rigidity of the 4" channels was the weakest link. They were
    somewhat bowed from previous service and the kinks were too difficult to straighten completely with my limited equipment.

    It was marginally adequate with a 2000 lb central load and only end supports 16' apart which is as expected. I had planned for a central support and
    worked out a procedure to lower the load at the center and walk the two diagonal legs over it (a 12' long log) which kept the beam stresses well
    below the proof test.
    ------------------

    The design process went backwards; I bought likely-looking used steel as I found it and then tried to make the best use of it. When designing custom equipment I found that the right materials to do it one way usually sufficed
    to make it another when the customer revised the spec. I could order
    material based on early guesses pretty safely. That way our machine was
    ready to test the module when it went into production, and we kept winning contracts.

    One example that I thought was funny was having to add a smoke detector and emergency shut-down to the "burn-in" station for Chrysler Lean-Burn engine controllers. Let's say the design was a bit deficient under certain circumstances, from being on too tight of a timetable. I also burned up a prototype GM fuel injection controller by stressing it to its specified
    limits, which their lab equipment couldn't reach.

    The sensors added to enable closed-loop combustion control were ones I was familiar with from Chemistry.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Sat Sep 17 10:39:22 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    ..., except perhaps that Americans tend to
    be more hands-on and foreigners more theoretical, or perhaps
    disdainful of manual labor.

    There is a red-blooded can-do attitude in America, as I have met it.
    That is the image of America too.

    ... For example a project manager for a -very-
    large company, an EE Ph.D. from India, didn't know that resistors have
    a tolerance, he expected 8 digit accuracy from an analog computing
    circuit.

    Be a bit forgiving of these academics.
    No-one talks with them seriously.
    The working world tends to be something of a miasma of uselessness
    anyway compared to what the potential could be, so for anything good
    to seep in for budding academics to tune into isn't that probable
    anyway.

    I finished my Doctorate having solved not one but two previous
    unknowns about why the newer High-Strength Low-Alloy
    Thermo-Mechanically Controlled-Processed steels, then only from
    Germany and Japan, have properties so advantageous beyond
    comprehension compared to "classic" C-Mn steels

    * high weldability - most of the time weld with zero precautions
    (preheat, etc.)

    * highly resistant to "sour" (acidic with hydrogen sulphide) crude
    oils such at a pipeline can carry quite sour oils without problem

    and titled my Doctoral thesis
    "Hydrogen distribution and redistribution in the weld zone of
    constructional steels"
    when the correct/reasonable/informative title would have been
    "Hydrogen distribution and redistribution in the weld zone of
    *structural* steels"

    -or "structural and pipeline steels"

    because no-one was talking with me.

    In my experience the engineering professors and students mutually
    respected each other, it was a pleasant environment although the
    coursework was difficult. The grad students I shared the lab with on summertime government research projects were always very helpful.

    Most would respect that what they know in detail is very little in the
    big picture and would respect you a lot...

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sat Sep 17 07:35:23 2022
    "Richard Smith" wrote in message news:ly35cqqr05.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:

    I finished my Doctorate having solved not one but two previous
    unknowns about why the newer High-Strength Low-Alloy
    Thermo-Mechanically Controlled-Processed steels, then only from
    Germany and Japan, have properties so advantageous beyond
    comprehension compared to "classic" C-Mn steels

    * high weldability - most of the time weld with zero precautions
    (preheat, etc.)

    * highly resistant to "sour" (acidic with hydrogen sulphide) crude
    oils such at a pipeline can carry quite sour oils without problem

    and titled my Doctoral thesis
    "Hydrogen distribution and redistribution in the weld zone of
    constructional steels"
    when the correct/reasonable/informative title would have been
    "Hydrogen distribution and redistribution in the weld zone of
    *structural* steels"

    -or "structural and pipeline steels"
    because no-one was talking with me.

    ----------------------

    "Constructional" is an accepted term if not the most common one. Really the words you use only matter to someone doing a literature search. We took a
    full semester course on searching for information as well as writing with defined and well-understood terminology, something like legalese. https://www.sciencedirect.com/journal/journal-of-constructional-steel-research

    Your work wasn't lost: https://www.semanticscholar.org/paper/Hydrogen-distribution-and-redistribution-in-the-of-Smith/d2acda337d3a7418f35643a606d67ce06329b610

    We covered that subject lightly, a chemical engineer would have learned much more. In the 1960's the tools to analyze single-atom surface layers were
    still in development and the mechanisms of crack formation and propagation
    were speculative and disputed.

    "If hydrogen eases dislocation production, as is indicated by previous observations of hydrogen
    and liquid metals at surfaces, the finding of easier faster void growth
    could reasonably
    be expected to follow."

    A chemist's task would be to find a way to measure it.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Sat Sep 17 08:56:53 2022
    "Richard Smith" wrote in message news:ly35cqqr05.fsf@void.com...

    Be a bit forgiving of these academics.
    No-one talks with them seriously.
    The working world tends to be something of a miasma of uselessness
    anyway compared to what the potential could be, so for anything good
    to seep in for budding academics to tune into isn't that probable
    anyway.

    --------------------------

    Governmental decision makers definitely listen to academics, as unbiased outside experts. The University I attended is quite strong in ocean research and the space program.

    Cooperation among government, industry and academia became critical for the technological advancements of WW2, like radar and Ultra, and exposed the dilemma of spending public money on patentable private developments, a
    larger scale replay of your R100 / R101 social experiment. Conversely
    industry was/is reluctant to support research their competitors could freely use. This remains a serious issue in medical research, so we have the CDC
    where my cousin's wife was a senior researcher.

    Academia was hoped to be an acceptable alternative but it brought its own problems such as disdain for 'militarism' and commerce and lack of current practical experience. Some of my professors would only work on "pure" theoretical projects with no immediate application and tried to convert us
    to that ethic.

    The solution we settled on was to contract research to private nonprofits established to work on complex multi-disciplinary technical matters.

    https://www.nsf.gov/statistics/ffrdclist/

    https://en.wikipedia.org/wiki/Mitre_Corporation

    Mitre's historical expertise was in radio communications and radar, my job
    was building proof-of-concept hardware for evolving computer-based solutions since I also understood the computer and measurement circuits critical for digital radio.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Wed Sep 21 11:53:51 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:

    ... Some of my professors would only work on
    "pure" theoretical projects with no immediate application and tried to convert us to that ethic.

    Yes - poor academic scientists when their place gets intruded-into by industrial scientists.
    One threatened to get up and leave the meeting, before looking around
    and realising we were in his office... (!)



    The solution we settled on was to contract research to private
    nonprofits established to work on complex multi-disciplinary technical matters.
    https://www.nsf.gov/statistics/ffrdclist/ https://en.wikipedia.org/wiki/Mitre_Corporation

    Reality - the US manages its economy and technology and lot, and so
    must it be.
    Get it right and you end up with a very activie competitive knowledge-generation activity.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to All on Wed Sep 21 08:03:22 2022
    "Richard Smith" wrote in message news:ly35clt2v4.fsf@void.com...

    Reality - the US manages its economy and technology and lot, and so
    must it be.
    Get it right and you end up with a very activie competitive knowledge-generation activity.

    -----------------

    In the USA we have public, collective and private management of
    infrastructure and sometimes threaten to or actually swap between them as an incentive to improve management. https://www.powermag.com/public-vs-private-whats-best-for-power-customers/

    https://www.latimes.com/archives/la-xpm-1988-05-13-fi-3182-story.html

    As I see it, the conflict is between efficiency which benefits the high achievers, and fairness to the low achievers. Business seeks efficiency, government fairness, and they aren't compatible. Perhaps the right answer is
    to keep it fluid to actively maintain a balance.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Richard Smith@21:1/5 to Jim Wilkins on Wed Sep 21 20:03:34 2022
    "Jim Wilkins" <muratlanne@gmail.com> writes:
    ...
    As I see it, the conflict is between efficiency which benefits the
    high achievers, and fairness to the low achievers. Business seeks
    efficiency, government fairness, and they aren't compatible. Perhaps
    the right answer is to keep it fluid to actively maintain a balance.

    Yes, that would seem right, according to observation.
    Example:
    we have "the British Broadcasting Corporation" (the BBC), and we have independent channels.
    Either extreme, one model only, would be rubbish.
    The independent channels have to compete on quality.
    The BBC has to find audiences.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jim Wilkins@21:1/5 to Jim Wilkins on Wed Sep 21 16:52:28 2022
    "Richard Smith" wrote in message news:lywn9wk0s9.fsf@void.com...

    "Jim Wilkins" <muratlanne@gmail.com> writes:
    ...
    As I see it, the conflict is between efficiency which benefits the
    high achievers, and fairness to the low achievers. Business seeks
    efficiency, government fairness, and they aren't compatible. Perhaps
    the right answer is to keep it fluid to actively maintain a balance.

    Yes, that would seem right, according to observation.
    Example:
    we have "the British Broadcasting Corporation" (the BBC), and we have independent channels.
    Either extreme, one model only, would be rubbish.
    The independent channels have to compete on quality.
    The BBC has to find audiences.

    ---------------------

    Some of your BBC and ITV programming appears in the US on the non-commercial PBS network. They also show French and Japanese news in English, and used to run Vremya news in Russian with subtitles. I've been watching the SOKO
    Potsdam detective (Kripo) series from German ZDF. if I play it back at half speed I can partly understand them.

    I remember pirate stations broadcasting from ships. In fact, I remember watching the Queen's coronation on TV.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)