• Re: Bending C Channel - Tips, Tricks, Simple and Elegant, Complex but C

    From David Billington@21:1/5 to Bob La Londe on Tue Oct 3 01:08:28 2023
    On 03/10/2023 00:43, Bob La Londe wrote:
    I need to make a couple boat trailers...  Of course I can pie slice
    and weld, but I'd prefer to bend.  Professional trailer members are
    bent (well except the really small stuff or the really big stuff). 
    Setting up a hydraulic system with bending dies is an option, but its
    a more than a few cents and a fair bit of work for what will likely be
    a dozen bends ever.

    I need to make two types of bends.  Inwards towards the hollow of the
    C, and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside.  You don't even know how
    bad it is until you are at the failure point.  C channel frame
    trailers rust very slowly if at all because all the water runs right off.

    I've got a small/medium OA torch, 20 ton jack style press, and a
    little bit of machining equipment.

    Knowing what size material you're trying to bend would be helpful. I've
    bent smaller 1/2" x 1/2" x 1/16" in a home made rotary draw bender and
    got really good results on either axis but I did use a sacrificial close fitting filler piece to support it during bending.

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  • From Bob La Londe@21:1/5 to David Billington on Mon Oct 2 17:22:14 2023
    On 10/2/2023 5:08 PM, David Billington wrote:
    On 03/10/2023 00:43, Bob La Londe wrote:
    I need to make a couple boat trailers...  Of course I can pie slice
    and weld, but I'd prefer to bend.  Professional trailer members are
    bent (well except the really small stuff or the really big stuff).
    Setting up a hydraulic system with bending dies is an option, but its
    a more than a few cents and a fair bit of work for what will likely be
    a dozen bends ever.

    I need to make two types of bends.  Inwards towards the hollow of the
    C, and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside.  You don't even know how
    bad it is until you are at the failure point.  C channel frame
    trailers rust very slowly if at all because all the water runs right off.

    I've got a small/medium OA torch, 20 ton jack style press, and a
    little bit of machining equipment.

    Knowing what size material you're trying to bend would be helpful. I've
    bent smaller 1/2" x 1/2" x 1/16" in a home made rotary draw bender and
    got really good results on either axis but I did use a sacrificial close fitting filler piece to support it during bending.



    We are talking trailers here so 3" and/or 4" steel channel. For small
    stuff like you are talking about I might just make some single use dies
    out of scrap aluminum. I have a lot of it.
    --
    Bob La Londe
    CNC Molds N Stuff


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  • From David Billington@21:1/5 to Bob La Londe on Tue Oct 3 02:19:54 2023
    On 03/10/2023 01:22, Bob La Londe wrote:
    On 10/2/2023 5:08 PM, David Billington wrote:
    On 03/10/2023 00:43, Bob La Londe wrote:
    I need to make a couple boat trailers...  Of course I can pie slice
    and weld, but I'd prefer to bend.  Professional trailer members are
    bent (well except the really small stuff or the really big stuff).
    Setting up a hydraulic system with bending dies is an option, but
    its a more than a few cents and a fair bit of work for what will
    likely be a dozen bends ever.

    I need to make two types of bends.  Inwards towards the hollow of
    the C, and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside.  You don't even know how
    bad it is until you are at the failure point.  C channel frame
    trailers rust very slowly if at all because all the water runs right
    off.

    I've got a small/medium OA torch, 20 ton jack style press, and a
    little bit of machining equipment.

    Knowing what size material you're trying to bend would be helpful.
    I've bent smaller 1/2" x 1/2" x 1/16" in a home made rotary draw
    bender and got really good results on either axis but I did use a
    sacrificial close fitting filler piece to support it during bending.



    We are talking trailers here so 3" and/or 4" steel channel.  For small
    stuff like you are talking about I might just make some single use
    dies out of scrap aluminum.  I have a lot of it.

    OK you're building a trailer and I saw boat and assumed it was the Al
    boat you're working on, my bad. Still with a 20 ton press I would expect
    the first bending requirement to be doable given you can get supports
    and constraints into your press similar to a hydraulic pipe bender,
    bending that section depth wise is likely to be another matter. What
    about fabricating from box section and galvanising it if you're worried
    about rust. Galvanising is a cheap bulk process if you have a galvaniser locally and IIRC in non salt environment can be good for 70 years and
    more, less in salt environment but still a good time.

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  • From Bob La Londe@21:1/5 to David Billington on Mon Oct 2 18:35:54 2023
    On 10/2/2023 6:19 PM, David Billington wrote:
    On 03/10/2023 01:22, Bob La Londe wrote:
    On 10/2/2023 5:08 PM, David Billington wrote:
    On 03/10/2023 00:43, Bob La Londe wrote:
    I need to make a couple boat trailers...  Of course I can pie slice
    and weld, but I'd prefer to bend.  Professional trailer members are
    bent (well except the really small stuff or the really big stuff).
    Setting up a hydraulic system with bending dies is an option, but
    its a more than a few cents and a fair bit of work for what will
    likely be a dozen bends ever.

    I need to make two types of bends.  Inwards towards the hollow of
    the C, and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside.  You don't even know how
    bad it is until you are at the failure point.  C channel frame
    trailers rust very slowly if at all because all the water runs right
    off.

    I've got a small/medium OA torch, 20 ton jack style press, and a
    little bit of machining equipment.

    Knowing what size material you're trying to bend would be helpful.
    I've bent smaller 1/2" x 1/2" x 1/16" in a home made rotary draw
    bender and got really good results on either axis but I did use a
    sacrificial close fitting filler piece to support it during bending.



    We are talking trailers here so 3" and/or 4" steel channel.  For small
    stuff like you are talking about I might just make some single use
    dies out of scrap aluminum.  I have a lot of it.

    OK you're building a trailer and I saw boat and assumed it was the Al
    boat you're working on, my bad. Still with a 20 ton press I would expect
    the first bending requirement to be doable given you can get supports
    and constraints into your press similar to a hydraulic pipe bender,
    bending that section depth wise is likely to be another matter. What
    about fabricating from box section and galvanising it if you're worried
    about rust. Galvanising is a cheap bulk process if you have a galvaniser locally and IIRC in non salt environment can be good for 70 years and
    more, less in salt environment but still a good time.


    From what I have seen no matter what you do moisture gets inside tube
    frames, and it rusts out from the inside. I've repaired a few
    commercially built tube frame trailers and seen many more with the same problem.

    The boat I am working on right now is likely around 1000lbs with
    outboard. A little more with fuel, and rigging. It has a rusted out
    factory tube frame trailer. I welded scabs on it to keep the cross
    members from breaking many year ago for the previous owner. In return he colluded with my wife to give me my first auto dark welding helmet for
    my birthday. Thank you Gary. That made a world of difference in my
    welding over the years.

    My last glass boat was closer to 3500 and came on a 4" C-channel frame
    trailer.

    All fresh water for me, but I've seen what happens to trailers used in
    salt. Its not pretty.

    I would prefer not to pie cut and weld, but if I have to I have to. I
    DO NOT want to use tube.

    --
    Bob La Londe
    CNC Molds N Stuff


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  • From Jim Wilkins@21:1/5 to Bob La Londe on Mon Oct 2 22:04:47 2023
    "Bob La Londe" wrote in message news:uffmrl$36lma$1@dont-email.me...


    I need to make two types of bends. Inwards towards the hollow of the C,
    and downwards from flange to flange.

    We are talking trailers here so 3" and/or 4" steel channel. For small
    stuff like you are talking about I might just make some single use dies
    out of scrap aluminum. I have a lot of it.
    Bob La Londe

    ----------------------------

    If you can fit it between the press uprights the long way bending it toward
    the opening should be fairly simple, but bending from flange to flange has
    the problem that it's not symmetrical and will try to twist. I straightened
    8' lengths of 3" and 4" channel in both directions with much less than 20
    tons.

    I'd notch and stick weld, or for a road vehicle have a pro do it. Much of my sawmill is welded 3" channel.

    Today I made car underbody rust repair parts from 22 gauge galvanized. The curved corners were bent on a 3-in-1 brake by reversing the dies square top edge down and pressing the sheet metal to the intended radius with a round
    rod under the dies.

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  • From Jim Wilkins@21:1/5 to All on Tue Oct 3 07:38:54 2023
    This is what I used for the properties of C channel. https://www.engineeringtoolbox.com/american-standard-steel-channels-d_1321.html

    The pieces of C3x4.1 and C4x5.4 I bought tended to measure less than the
    table gives. Their calculated values for Ix and Iy weren't different enough
    to change the design, as I needed to use what I had. The low values of Iy reflect a tendency to twist at a loading that Ix indicates should be acceptable.

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  • From Joe Gwinn@21:1/5 to All on Tue Oct 3 12:10:56 2023
    On Mon, 2 Oct 2023 16:43:38 -0700, Bob La Londe <none@none.com99>
    wrote:

    I need to make a couple boat trailers... Of course I can pie slice and
    weld, but I'd prefer to bend. Professional trailer members are bent
    (well except the really small stuff or the really big stuff). Setting
    up a hydraulic system with bending dies is an option, but its a more
    than a few cents and a fair bit of work for what will likely be a dozen
    bends ever.

    I need to make two types of bends. Inwards towards the hollow of the C,
    and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside. You don't even know how bad
    it is until you are at the failure point. C channel frame trailers rust
    very slowly if at all because all the water runs right off.

    If you can weld here, you should also be allowed to heat to red in a
    coal forge and then bend.

    Joe Gwinn

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  • From Clare Snyder@21:1/5 to All on Thu Oct 5 00:27:01 2023
    On Mon, 2 Oct 2023 18:35:54 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 10/2/2023 6:19 PM, David Billington wrote:
    On 03/10/2023 01:22, Bob La Londe wrote:
    On 10/2/2023 5:08 PM, David Billington wrote:
    On 03/10/2023 00:43, Bob La Londe wrote:
    I need to make a couple boat trailers...  Of course I can pie slice
    and weld, but I'd prefer to bend.  Professional trailer members are
    bent (well except the really small stuff or the really big stuff).
    Setting up a hydraulic system with bending dies is an option, but
    its a more than a few cents and a fair bit of work for what will
    likely be a dozen bends ever.

    I need to make two types of bends.  Inwards towards the hollow of
    the C, and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside.  You don't even know how
    bad it is until you are at the failure point.  C channel frame
    trailers rust very slowly if at all because all the water runs right >>>>> off.

    I've got a small/medium OA torch, 20 ton jack style press, and a
    little bit of machining equipment.

    Knowing what size material you're trying to bend would be helpful.
    I've bent smaller 1/2" x 1/2" x 1/16" in a home made rotary draw
    bender and got really good results on either axis but I did use a
    sacrificial close fitting filler piece to support it during bending.



    We are talking trailers here so 3" and/or 4" steel channel.  For small
    stuff like you are talking about I might just make some single use
    dies out of scrap aluminum.  I have a lot of it.

    OK you're building a trailer and I saw boat and assumed it was the Al
    boat you're working on, my bad. Still with a 20 ton press I would expect
    the first bending requirement to be doable given you can get supports
    and constraints into your press similar to a hydraulic pipe bender,
    bending that section depth wise is likely to be another matter. What
    about fabricating from box section and galvanising it if you're worried
    about rust. Galvanising is a cheap bulk process if you have a galvaniser
    locally and IIRC in non salt environment can be good for 70 years and
    more, less in salt environment but still a good time.


    From what I have seen no matter what you do moisture gets inside tube
    frames, and it rusts out from the inside. I've repaired a few
    commercially built tube frame trailers and seen many more with the same >problem.

    The boat I am working on right now is likely around 1000lbs with
    outboard. A little more with fuel, and rigging. It has a rusted out
    factory tube frame trailer. I welded scabs on it to keep the cross
    members from breaking many year ago for the previous owner. In return he >colluded with my wife to give me my first auto dark welding helmet for
    my birthday. Thank you Gary. That made a world of difference in my
    welding over the years.

    My last glass boat was closer to 3500 and came on a 4" C-channel frame >trailer.

    All fresh water for me, but I've seen what happens to trailers used in
    salt. Its not pretty.

    I would prefer not to pie cut and weld, but if I have to I have to. I
    DO NOT want to use tube.

    --
    Bob La Londe
    CNC Molds N Stuff
    The only way to use tube for a boat trailer is to hot dip galvanize
    it and make sure all the tubes are "connected" with adequate size
    holes to let the zinc circulate throughout. Iven a channel steel
    trailer I would want to galvanize - even for fresh water.

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  • From Clare Snyder@21:1/5 to All on Thu Oct 5 00:23:38 2023
    On Mon, 2 Oct 2023 16:43:38 -0700, Bob La Londe <none@none.com99>
    wrote:

    I need to make a couple boat trailers... Of course I can pie slice and
    weld, but I'd prefer to bend. Professional trailer members are bent
    (well except the really small stuff or the really big stuff). Setting
    up a hydraulic system with bending dies is an option, but its a more
    than a few cents and a fair bit of work for what will likely be a dozen
    bends ever.

    I need to make two types of bends. Inwards towards the hollow of the C,
    and downwards from flange to flange.

    Tube is actually much easier to bend than C channel, but tube frame
    trailers tend to rust out from the inside. You don't even know how bad
    it is until you are at the failure point. C channel frame trailers rust
    very slowly if at all because all the water runs right off.

    I've got a small/medium OA torch, 20 ton jack style press, and a little
    bit of machining equipment.

    --
    Bob La Londe
    CNC Molds N Stuff
    I'd be fabbing, not bending, Cut the flanges off the channel where
    you need to bend and cut plate to the required curve and weld it on.
    Grind the joints, prime and paint. A WHOLE LOT easier than stretching
    and shrinking the flanges to make a bend

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