• Re: Keying the Vise - Maxing out The Work Envelope.

    From Snag@21:1/5 to Bob La Londe on Fri Feb 11 11:50:55 2022
    On 2/11/2022 11:20 AM, Bob La Londe wrote:
    I've got several machines where I do use a vise.  I don't use keys on
    the bottom of any of them.  I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position the
    vise accurately enough I didn't have to indicate it in anyway.

    <snip>

    I don't use keys either , and for the same reasons you don't . How
    close to dead on do you shoot for ? I try to get under a thousandth in 5
    inches , and often get pretty close to dead on . Not that I do work that precise , I'm just anal - I'm the same with dialing in on the 4 jaw
    lathe chuck . I think my vise is a Kurt clone , not sure . But the
    swivel base that came with it came off right quick because it was clunky
    and a pain in the ass besides taking part of the vertical work envelope .
    --
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  • From Bob La Londe@21:1/5 to All on Fri Feb 11 10:20:15 2022
    I've got several machines where I do use a vise. I don't use keys on
    the bottom of any of them. I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position the
    vise accurately enough I didn't have to indicate it in anyway.

    People in this group encouraged me to learn to indicate a vise, and that
    it wouldn't be that hard with some practice. "Don't be afraid to take
    the vise off. Every time you put it back on it will be easier." They
    were right. I still have some anxiety about placing a vise on the table
    and indicating it in. I've got two machines where I use a pair of vises
    dialed in together. That's a little more tedious but not horrible. A
    couple minutes with a brass hammer and an indicator at worst. If I am
    having a tough time it can take me five-ten minutes dial in two vises
    together. Usually not. If using soft jaws I'll still skim cut them so
    the average is consistent across the entire range.

    Once in a while I slide a vise on the table, and indicate it so close I actually find myself moving it off alignment, because I can't believe it
    slid on so close the first try. Not all the time, but often enough that
    I no longer need to go on a social media group to share my excitement
    about it. Oh, I still get excited about it. I just don't need to share
    it every time it happens now.

    I do smile when somebody else posts about it for their first time. I
    feel good for them. I don't make a big deal about it but I don't shit
    on their parade either. I am happy for them. The first time it happens
    it really is a big deal. Anytime anybody accomplishes something I try
    to be happy that they have improved their skills. Not sneer down my
    nose that I have been able to do that for years.

    The one that really annoys me though is this guy. "Oh, I have keys on
    my vise and every time I put it on the table its accurate within 5 thousandths." That last five thousandths is usually the most work to
    dial in, and five thousandths over the length of the average vise is
    just not that good. He isn't doing anybody any favors in my opinion and
    his bragging about his short cut doesn't make sense to me. I think the
    keys are costing him time really. If he just eyeballed it on the table,
    put an indicator on it, and used the tap and travel method he could hit
    better than 5 thou just as quick. That's not even why I don't use keys
    though.

    I feel like keys (on a vise) limit my ability to make maximum use of my
    machine or my vise. Basically I can only place the vise in 3 positions.
    Its going to vary by machine of course, but often I find if using the
    t-slots to position the vise I either can't use part of the work
    envelope of the machine or it clamps work pieces outside the work
    envelope. I don't care for the average cast mill vise with bolt holes
    either. Same limitations different cause. Yes I do have several, but
    none of them have keys on the bottom. I like what is marketed as "CNC
    vises" with a slot down each side and on the ends that you stick a clamp
    of some kind into. Sure, you either have to buy or make vise hold down
    clamps, but you can position your vise ideally for the work you want to
    do and make the most use of your machine and your vise. You can even
    clamp it down at almost any angle without the need of a rotary base and
    without the loss/change of horizontal accuracy that might come with an inexpensive vise and rotary base.

    Now the guy who is proud of his keys. I try not to shit on his parade
    either. Its entirely possible that whatever level of quick accuracy his
    keys provide is good enough for the work he does, and ultimately that is
    what matters. If you can produce parts within spec everything else is
    wasted motion.

    Now, I don't own any really expensive vises. Maybe the keys on the
    bottom of a Kurt or Orange vise are dead nuts and maybe they only get
    used on machines whose t-slots are dead nuts.

    I do use keys. Just not on vises. I use a lot of shop made fixture
    plates for cutting rectangular bar stock larger than I can easily hold
    and position in a vise, and for holding more pieces of stock than I
    could hold in the vises I could fit on the machine table. If I ever
    perfect my own ideas for a universal fixture plate I may never put a
    vise directly on the table of several of my machines again, but that is
    a whole different topic.

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  • From Bob La Londe@21:1/5 to Snag on Fri Feb 11 12:59:52 2022
    On 2/11/2022 10:50 AM, Snag wrote:
    On 2/11/2022 11:20 AM, Bob La Londe wrote:
    I've got several machines where I do use a vise.  I don't use keys on
    the bottom of any of them.  I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position
    the vise accurately enough I didn't have to indicate it in anyway.

    <snip>

      I don't use keys either , and for the same reasons you don't . How
    close to dead on do you shoot for ? I try to get under a thousandth in 5 inches , and often get pretty close to dead on . Not that I do work that precise , I'm just anal - I'm the same with dialing in on the 4 jaw
    lathe chuck . I think my vise is a Kurt clone , not sure . But the
    swivel base that came with it came off right quick because it was clunky
    and a pain in the ass besides taking part of the vertical work envelope .



    I shoot for half thousandth over whatever range I am working. 6 inches
    or 18. Often that is beyond the flatness of my vise jaws unless I have
    surface ground them. I have surface ground vise jaws. I rarely hit
    that, but I usually don't stop until I have proven to my own
    satisfaction that I can't do it without grinding, or milling in place
    (soft jaws).

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  • From Bob La Londe@21:1/5 to David Billington on Fri Feb 11 14:59:58 2022
    On 2/11/2022 2:29 PM, David Billington wrote:
    On 11/02/2022 17:20, Bob La Londe wrote:
    I've got several machines where I do use a vise.  I don't use keys on
    the bottom of any of them.  I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position
    the vise accurately enough I didn't have to indicate it in anyway.

    People in this group encouraged me to learn to indicate a vise, and
    that it wouldn't be that hard with some practice.  "Don't be afraid to
    take the vise off.  Every time you put it back on it will be easier."
    They were right.  I still have some anxiety about placing a vise on
    the table and indicating it in.  I've got two machines where I use a
    pair of vises dialed in together. That's a little more tedious but not
    horrible.  A couple minutes with a brass hammer and an indicator at
    worst.  If I am having a tough time it can take me five-ten minutes
    dial in two vises together.  Usually not.  If using soft jaws I'll
    still skim cut them so the average is consistent across the entire range.

    Once in a while I slide a vise on the table, and indicate it so close
    I actually find myself moving it off alignment, because I can't
    believe it slid on so close the first try.  Not all the time, but
    often enough that I no longer need to go on a social media group to
    share my excitement about it.  Oh, I still get excited about it.  I
    just don't need to share it every time it happens now.

    I do smile when somebody else posts about it for their first time.  I
    feel good for them.  I don't make a big deal about it but I don't shit
    on their parade either.  I am happy for them.  The first time it
    happens it really is a big deal.  Anytime anybody accomplishes
    something I try to be happy that they have improved their skills.  Not
    sneer down my nose that I have been able to do that for years.

    The one that really annoys me though is this guy.  "Oh, I have keys on
    my vise and every time I put it on the table its accurate within 5
    thousandths."  That last five thousandths is usually the most work to
    dial in, and five thousandths over the length of the average vise is
    just not that good.  He isn't doing anybody any favors in my opinion
    and his bragging about his short cut doesn't make sense to me.  I
    think the keys are costing him time really. If he just eyeballed it on
    the table, put an indicator on it, and used the tap and travel method
    he could hit better than 5 thou just as quick.  That's not even why I
    don't use keys though.

    I feel like keys (on a vise) limit my ability to make maximum use of
    my machine or my vise.  Basically I can only place the vise in 3
    positions. Its going to vary by machine of course, but often I find if
    using the t-slots to position the vise I either can't use part of the
    work envelope of the machine or it clamps work pieces outside the work
    envelope.  I don't care for the average cast mill vise with bolt holes
    either.  Same limitations different cause. Yes I do have several, but
    none of them have keys on the bottom. I like what is marketed as "CNC
    vises" with a slot down each side and on the ends that you stick a
    clamp of some kind into.  Sure, you either have to buy or make vise
    hold down clamps, but you can position your vise ideally for the work
    you want to do and make the most use of your machine and your vise.
    You can even clamp it down at almost any angle without the need of a
    rotary base and without the loss/change of horizontal accuracy that
    might come with an inexpensive vise and rotary base.

    Now the guy who is proud of his keys.  I try not to shit on his parade
    either.  Its entirely possible that whatever level of quick accuracy
    his keys provide is good enough for the work he does, and ultimately
    that is what matters.  If you can produce parts within spec everything
    else is wasted motion.

    Now, I don't own any really expensive vises.  Maybe the keys on the
    bottom of a Kurt or Orange vise are dead nuts and maybe they only get
    used on machines whose t-slots are dead nuts.

    I do use keys.  Just not on vises.  I use a lot of shop made fixture
    plates for cutting rectangular bar stock larger than I can easily hold
    and position in a vise, and for holding more pieces of stock than I
    could hold in the vises I could fit on the machine table. If I ever
    perfect my own ideas for a universal fixture plate I may never put a
    vise directly on the table of several of my machines again, but that
    is a whole different topic.

    I use a Gerardi 150mm modular vice on my manual BP and I'll be keeping
    the keys in place as it locates the vice so the deviation from one end
    of the fixed jaw to the other is 0.01mm as placed in the T slot. I could probably make that 0 if I wanted to try but haven't got the need. I
    can't think of a time when I've needed to angle the vice as I can angle
    the work piece by other means if required.


    That is so awesome for you that you have something so superior in every
    way. I am happy for you. :^)


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  • From David Billington@21:1/5 to Bob La Londe on Fri Feb 11 21:29:14 2022
    On 11/02/2022 17:20, Bob La Londe wrote:
    I've got several machines where I do use a vise.  I don't use keys on
    the bottom of any of them.  I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position
    the vise accurately enough I didn't have to indicate it in anyway.

    People in this group encouraged me to learn to indicate a vise, and
    that it wouldn't be that hard with some practice.  "Don't be afraid to
    take the vise off.  Every time you put it back on it will be easier." 
    They were right.  I still have some anxiety about placing a vise on
    the table and indicating it in.  I've got two machines where I use a
    pair of vises dialed in together. That's a little more tedious but not horrible.  A couple minutes with a brass hammer and an indicator at
    worst.  If I am having a tough time it can take me five-ten minutes
    dial in two vises together.  Usually not.  If using soft jaws I'll
    still skim cut them so the average is consistent across the entire range.

    Once in a while I slide a vise on the table, and indicate it so close
    I actually find myself moving it off alignment, because I can't
    believe it slid on so close the first try.  Not all the time, but
    often enough that I no longer need to go on a social media group to
    share my excitement about it.  Oh, I still get excited about it.  I
    just don't need to share it every time it happens now.

    I do smile when somebody else posts about it for their first time.  I
    feel good for them.  I don't make a big deal about it but I don't shit
    on their parade either.  I am happy for them.  The first time it
    happens it really is a big deal.  Anytime anybody accomplishes
    something I try to be happy that they have improved their skills.  Not
    sneer down my nose that I have been able to do that for years.

    The one that really annoys me though is this guy.  "Oh, I have keys on
    my vise and every time I put it on the table its accurate within 5 thousandths."  That last five thousandths is usually the most work to
    dial in, and five thousandths over the length of the average vise is
    just not that good.  He isn't doing anybody any favors in my opinion
    and his bragging about his short cut doesn't make sense to me.  I
    think the keys are costing him time really. If he just eyeballed it on
    the table, put an indicator on it, and used the tap and travel method
    he could hit better than 5 thou just as quick.  That's not even why I
    don't use keys though.

    I feel like keys (on a vise) limit my ability to make maximum use of
    my machine or my vise.  Basically I can only place the vise in 3
    positions. Its going to vary by machine of course, but often I find if
    using the t-slots to position the vise I either can't use part of the
    work envelope of the machine or it clamps work pieces outside the work envelope.  I don't care for the average cast mill vise with bolt holes either.  Same limitations different cause. Yes I do have several, but
    none of them have keys on the bottom. I like what is marketed as "CNC
    vises" with a slot down each side and on the ends that you stick a
    clamp of some kind into.  Sure, you either have to buy or make vise
    hold down clamps, but you can position your vise ideally for the work
    you want to do and make the most use of your machine and your vise. 
    You can even clamp it down at almost any angle without the need of a
    rotary base and without the loss/change of horizontal accuracy that
    might come with an inexpensive vise and rotary base.

    Now the guy who is proud of his keys.  I try not to shit on his parade either.  Its entirely possible that whatever level of quick accuracy
    his keys provide is good enough for the work he does, and ultimately
    that is what matters.  If you can produce parts within spec everything
    else is wasted motion.

    Now, I don't own any really expensive vises.  Maybe the keys on the
    bottom of a Kurt or Orange vise are dead nuts and maybe they only get
    used on machines whose t-slots are dead nuts.

    I do use keys.  Just not on vises.  I use a lot of shop made fixture
    plates for cutting rectangular bar stock larger than I can easily hold
    and position in a vise, and for holding more pieces of stock than I
    could hold in the vises I could fit on the machine table. If I ever
    perfect my own ideas for a universal fixture plate I may never put a
    vise directly on the table of several of my machines again, but that
    is a whole different topic.

    I use a Gerardi 150mm modular vice on my manual BP and I'll be keeping
    the keys in place as it locates the vice so the deviation from one end
    of the fixed jaw to the other is 0.01mm as placed in the T slot. I could probably make that 0 if I wanted to try but haven't got the need. I
    can't think of a time when I've needed to angle the vice as I can angle
    the work piece by other means if required.

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  • From Jim Wilkins@21:1/5 to All on Fri Feb 11 17:57:23 2022
    "Bob La Londe" wrote in message news:su65sg$1o9l$1@gioia.aioe.org...

    I've got several machines where I do use a vise. I don't use keys on
    the bottom of any of them. I have in the past, but my experience was
    unless I pulled the keys and machined them they didn't just position the
    vise accurately enough I didn't have to indicate it in anyway. ----------------------

    I ordered an RF-31 to replace a worn-out drill press in a very small company shop, after finding that the spare Bridgeport in storage wouldn't fit (sob).

    I found that the RF-31's table slots were slightly angled to the table
    travel, so to key the vise I made a close-fitted key and then milled steps
    in its top sides, parallel to the X axis. Clamping the vise inverted to the
    key located its jaws parallel to X to mill a key slot.

    That was another pig with lipstick. The quill travel was slightly off square and the Z adjustment shifted when clamped, so I took the rare high precision job home to my Clausing.

    It was a shop anyone could use, or misuse, so I tried to keep things simple. The vise was a Palmgren that weighed IIRC 17 Lbs, not a heavy Kurt clone
    that could crush someone's foot. It was adequate for the mainly aluminum and plastic machining of electronics, but not for heavy cuts in steel. I wanted
    it easily removeable so I could machine 19" control panels.
    jsw

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