• Re: Oscillator Distortion

    From Dave Platt@21:1/5 to cd999666@notformail.com on Sun Oct 13 17:39:53 2024
    XPost: sci.electronics.design

    In article <veguu6$ofj1$3@dont-email.me>,
    Cursitor Doom <cd999666@notformail.com> wrote:

    I've found an issue with the principal oscillator. It's generating
    distorted sine waves. It's a wien bridge type using BJTs as the gain
    element and fine tungsten filaments as thermistors, so should produce near >perfect sine waves before they're chopped and shaped by subsequent
    circuitry, but since the fall, it's not.

    Is there a chance that the impact broke one of those fine tungsten
    filaments? Do they read low-Z when cold, as they should?

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  • From Liz Tuddenham@21:1/5 to Cursitor Doom on Mon Oct 14 11:41:24 2024
    Cursitor Doom <cd999666@notformail.com> wrote:

    On Sun, 13 Oct 2024 17:39:53 -0700, Dave Platt wrote:

    In article <veguu6$ofj1$3@dont-email.me>,
    Cursitor Doom <cd999666@notformail.com> wrote:

    I've found an issue with the principal oscillator. It's generating >>distorted sine waves. It's a wien bridge type using BJTs as the gain >>element and fine tungsten filaments as thermistors, so should produce >>near perfect sine waves before they're chopped and shaped by subsequent >>circuitry, but since the fall, it's not.

    Is there a chance that the impact broke one of those fine tungsten filaments? Do they read low-Z when cold, as they should?

    It's one thing I need to look at, if only for the sake of completeness,
    next time I have access to it. Since these are so hard to replace, I'd
    really rather deal with my original suspicion that something got shorted
    out in the fall.

    Could a pre-set pot have gone open circuit?


    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk

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  • From Cursitor Doom@21:1/5 to Liz Tuddenham on Tue Oct 15 12:37:23 2024
    On Mon, 14 Oct 2024 11:41:24 +0100, Liz Tuddenham wrote:

    Cursitor Doom <cd999666@notformail.com> wrote:

    On Sun, 13 Oct 2024 17:39:53 -0700, Dave Platt wrote:

    In article <veguu6$ofj1$3@dont-email.me>,
    Cursitor Doom <cd999666@notformail.com> wrote:

    I've found an issue with the principal oscillator. It's generating
    distorted sine waves. It's a wien bridge type using BJTs as the gain
    element and fine tungsten filaments as thermistors, so should produce
    near perfect sine waves before they're chopped and shaped by
    subsequent circuitry, but since the fall, it's not.

    Is there a chance that the impact broke one of those fine tungsten
    filaments? Do they read low-Z when cold, as they should?

    It's one thing I need to look at, if only for the sake of completeness,
    next time I have access to it. Since these are so hard to replace, I'd
    really rather deal with my original suspicion that something got
    shorted out in the fall.

    Could a pre-set pot have gone open circuit?

    I don't think so. TH2 on the schematic appears to have gone open circuit.
    Those filaments are pretty fragile! Not sure what they've used - looks
    like one of those old dashboard bulbs you see in old cars. I won't be able
    to find a direct replacement, but I do have some spare thermistors from
    other wein-bridge test gear I've plundered over the years which I dare say could be pressed into service with a little teak of the biasing. I might
    even experiment with some small filament bulbs which are not part of the
    WB variety just out of curiosity.

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  • From Liz Tuddenham@21:1/5 to Cursitor Doom on Tue Oct 15 16:14:21 2024
    Cursitor Doom <cd999666@notformail.com> wrote:

    On Mon, 14 Oct 2024 11:41:24 +0100, Liz Tuddenham wrote:

    Cursitor Doom <cd999666@notformail.com> wrote:

    On Sun, 13 Oct 2024 17:39:53 -0700, Dave Platt wrote:

    In article <veguu6$ofj1$3@dont-email.me>,
    Cursitor Doom <cd999666@notformail.com> wrote:

    I've found an issue with the principal oscillator. It's generating
    distorted sine waves. It's a wien bridge type using BJTs as the gain
    element and fine tungsten filaments as thermistors, so should produce
    near perfect sine waves before they're chopped and shaped by
    subsequent circuitry, but since the fall, it's not.

    Is there a chance that the impact broke one of those fine tungsten
    filaments? Do they read low-Z when cold, as they should?

    It's one thing I need to look at, if only for the sake of completeness,
    next time I have access to it. Since these are so hard to replace, I'd
    really rather deal with my original suspicion that something got
    shorted out in the fall.

    Could a pre-set pot have gone open circuit?

    I don't think so. TH2 on the schematic appears to have gone open circuit. Those filaments are pretty fragile! Not sure what they've used - looks
    like one of those old dashboard bulbs you see in old cars. I won't be able
    to find a direct replacement, but I do have some spare thermistors from
    other wein-bridge test gear I've plundered over the years which I dare say could be pressed into service with a little teak of the biasing. I might
    even experiment with some small filament bulbs which are not part of the
    WB variety just out of curiosity.

    The circuit, is pretty similar to the Venner TSA 625/2, which was sold
    as a standalone general purpose oscillator - one of which I have in
    pieces on the desk in front of me. The thermistor (which is TH1 in this circuit but more likely to be TH2 in yours) looks like a glass tube,
    about the size of a DM70 valve (for those who remember them), with two
    flying leads. It is supported in a plastic clip.

    The interior has a pinch with two substantial, longish support wires.
    Joining the ends of the support wires there is a very fragile wire and suspended by that wire is the thermistor bead. The idea is that the
    glass tube is evacuated and there is very little thermal conductivity
    along the support wires, so the bead is free to self-heat with only a
    few milliwatts of power.

    If yours is like this, you cannot replace it with a light bulb as the characteristics will be completely different. The resistance drops as
    it heats up, where the resistance of a light bulb rises. The good news
    is that these are still made (or were until very recently) and you may
    find the type number of the exact part you need in the parts list for
    the instrument.

    My guess is that TH1 in your circuit is a slow-acting thermistor that compensates for thermal effects in the transistor biassing and it may
    look like a black resistor or a small tablet of carborundum mounted on
    the board with ordinary component lead-out wires.


    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From piglet@21:1/5 to Cursitor Doom on Thu Oct 17 11:33:52 2024
    XPost: sci.electronics.design

    On 16/10/2024 3:20 pm, Cursitor Doom wrote:
    On Tue, 15 Oct 2024 16:14:21 +0100, Liz Tuddenham wrote:

    Cursitor Doom <cd999666@notformail.com> wrote:

    On Mon, 14 Oct 2024 11:41:24 +0100, Liz Tuddenham wrote:

    Cursitor Doom <cd999666@notformail.com> wrote:

    On Sun, 13 Oct 2024 17:39:53 -0700, Dave Platt wrote:

    In article <veguu6$ofj1$3@dont-email.me>,
    Cursitor Doom <cd999666@notformail.com> wrote:

    I've found an issue with the principal oscillator. It's generating >>>>>>> distorted sine waves. It's a wien bridge type using BJTs as the
    gain element and fine tungsten filaments as thermistors, so should >>>>>>> produce near perfect sine waves before they're chopped and shaped >>>>>>> by subsequent circuitry, but since the fall, it's not.

    Is there a chance that the impact broke one of those fine tungsten >>>>>> filaments? Do they read low-Z when cold, as they should?

    It's one thing I need to look at, if only for the sake of
    completeness,
    next time I have access to it. Since these are so hard to replace,
    I'd really rather deal with my original suspicion that something got >>>>> shorted out in the fall.

    Could a pre-set pot have gone open circuit?

    I don't think so. TH2 on the schematic appears to have gone open
    circuit. Those filaments are pretty fragile! Not sure what they've used
    - looks like one of those old dashboard bulbs you see in old cars. I
    won't be able to find a direct replacement, but I do have some spare
    thermistors from other wein-bridge test gear I've plundered over the
    years which I dare say could be pressed into service with a little teak
    of the biasing. I might even experiment with some small filament bulbs
    which are not part of the WB variety just out of curiosity.

    The circuit, is pretty similar to the Venner TSA 625/2, which was sold
    as a standalone general purpose oscillator - one of which I have in
    pieces on the desk in front of me. The thermistor (which is TH1 in this
    circuit but more likely to be TH2 in yours) looks like a glass tube,
    about the size of a DM70 valve (for those who remember them), with two
    flying leads. It is supported in a plastic clip.

    The interior has a pinch with two substantial, longish support wires.
    Joining the ends of the support wires there is a very fragile wire and
    suspended by that wire is the thermistor bead. The idea is that the
    glass tube is evacuated and there is very little thermal conductivity
    along the support wires, so the bead is free to self-heat with only a
    few milliwatts of power.

    If yours is like this, you cannot replace it with a light bulb as the
    characteristics will be completely different. The resistance drops as
    it heats up, where the resistance of a light bulb rises. The good news
    is that these are still made (or were until very recently) and you may
    find the type number of the exact part you need in the parts list for
    the instrument.

    My guess is that TH1 in your circuit is a slow-acting thermistor that
    compensates for thermal effects in the transistor biassing and it may
    look like a black resistor or a small tablet of carborundum mounted on
    the board with ordinary component lead-out wires.

    This one's the TSA628. I have the service manual for it, but it only
    quotes Venner part numbers for all devices listed and "R23" for the type/ value of this thermistor. I don't think either of those numbers would be
    of much use today. TH1 is "Type R52" so while they appear identical, it
    seems they aren't.
    TH1 and TH2 both *appear* identical: glass encapsulations about an inch
    long by 3/8 wide at a guess. They're juxtaposed together on the board. I'm guessing - it is only a guess - that TH2 (the failed one) functioned as
    some sort of AGC to stabilise the amplitude of the oscillator and the TH1
    was the actual Wein-Bridge element as is commonly understood in this type
    of oscillator. That would account for why - as Phil Hobbs observed - the
    gain has gone up enough to run the output into the supply rails and give
    rise to the distortion I'm seeing.


    My guess is type R23 is 2kohm at room temp (the R53/RA53 beloved by
    hobbyists in the 1960s/70s was 5k). eBay probably has some close enough
    (1.5k to 3.3k at room temp?) replacements.

    This link might help you:

    <https://www.dropbox.com/scl/fi/2gqn85dagr60qo0k8fm25/Old_STC_Thermistors.pdf?rlkey=jozht29aj1u6ocxnmw8okedrq&st=ohzxz0mw&raw=1>

    piglet

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